Category Archives: Camaro

Aug 13, 2012 Update

Done with the cutting unless I screw something up and need to re-cut something!  Next I can focus on drilling some holes with the new drill press!

Got some 6″ 2.5×2.5’s:

and a few 2×2’s, angle irons, plates, and misc pieces – I will post the guage and lengths as I start welding as a picture is worth a 1000 words (or so I hear!):

A few extra pieces:

About 150 Zinc plated nuts and bolts to use as set screws:

Also have a mess to clean up from all of my cutting – that dust went everywhere!  If I had it to do over again, I would use a band saw!:

Got the 2×2 plywood base on my drill press…  Need to go to Menards and get some cutting oil so I can start drilling!

Aug 8, 2012 Update

Got the 2×2 Base on the drill press last night.  Also re-did my air compressor fittings so they now bend out of the way instead of sticking straight out.  Also got all of my metal tubing cut that I need for the Jig!  I just have some angle iron and 4 plates to cut before drilling the holes for the set screws.  Then I can start welding!

Aug 5, 2012 Update

All of the 2.5×2.5 are cut into 6″ pieces.  Still need to cut the 2×2’s.  Bought a drill press for drilling holes for the set bolts:

Need to mount the bottom to the 2×2 board.  Has a laser sight, and a light bulb.  16 speed 260-4220 RPM.  Didn’t have much workbench space, so I went with the floor model from Menards.

July 23, 2012 Update

Got some garage time in this weekend.  Worked on the body jig.  My design is complete and the next step is to cut up the 2.5×2.5 and 2×2 metal tubes.  Got to use the cut-off saw for the first time.  I quickly found out that cutting these will be time consuming!

My setup:

Three more 6′ sections to go!

These will be cut into 6″ sections.  This is from one 6′ section – three more to go and then start cutting the 2×2’s!

May 13th Update

Haven’t been out working on this as much as I would have liked.  After my dad’s visit, I was busy cleaning up and catching up.  Now I am getting ready for the first week in June which is when I build my front deck and build a shed to help organize everything.  I did get out in the garage this weekend, but was mostly organizing and cleaning!

While working on removing the passenger side Firewall Bracket, discovered some more rust near the toe board so I ordered some floor pans from Ground Up to use for patch pieces (I was a little disappointed with the pans not having more of a toe board – luckily I should be able to get by with what I have):

Pictures of the cancer:

Also purchased a new Chop Saw from Harbor Freight.  Also got some replacement metal blades and a roller.  Will need this when building my Jig around July:

Hope fully next weekend I can get the passenger side Firewall Bracket removed – there is not much left to do with it.

 

Firewall Brackets Apr 23, 2012

Just about have the passenger side firewall bracket removed.  Good thing I am replacing them because the bottom was pretty much rusted out!  Used the plasma cutter to cut most of it out.  Also used the seam busters to break the spot welds.  I tried drilling the spot welds out, but had difficulty locating them.  Need to order some floor pans to cut out the toe boards from.  Doubt I will get much done next weekend as I will have company this week!

Seam Buster

Started working on removing the Firewall Brackets today.  Having difficulty locating the spot welds, so I ordered a new tool that should help.  Search for ‘Seam Buster’ and you will find the tool (pics below):

Should have this by next weekend and will see how well it works!

Body Jig

Decided to build my own body jig to keep the Camaro from twisting while I work on replacing the body parts.  Priced the 1/8″ 2×2’s on the internet for roughly $600 and $100 shipping for 11 12′ sections.  Drove down to Mcneilus steel in Dodge Center and got the same thing for about $350 (note: you can buy one on the Internet for roughly $850-$975 plus $350 shipping):

I will start on the body jig AFTER I replace the firewall brackets so I have a good mounting point.