Feb 9, 2014 Update – Patch Panel

I had some remaining work from the floor patch panel from last summer.  I had to get the old brake bracket off the old floor – will need to weld it to the new floor later.

Here is the bracket on the old floor:

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I started by drilling out the spot welds I could find:IMG_0525 IMG_0526

Then I used a body saw to cut it out with the old floor metal still on it:IMG_0527

Then I used my vice to hold it while I worked on getting the old metal off of it:IMG_0528

This body seam buster came in real handy:IMG_0529

You can see some of the spot welds I had missed:IMG_0530 IMG_0531

Used my grinder to smooth the old spot welds down:IMG_0532 IMG_0533Will put this in the blast cabinet and prime it before welding to the new floor.

 

Dec 28, 2013 Update

Fine-tuned the garage door to make it easier to open & close which has been a problem after the drywall (bowing the door guide).  Seems to be working much better now.

Also took advantage of the warm weather to cut up some pieces of metal for the next project which is to build an engine run stand for a built 454 I am looking at buying…  Still need to get some more materials for that project.  Cut this up outside while it was warm – otherwise the dust that is generated inside makes a mess of things.

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Also got some air-filled casters that I hope to put on the Rotisserie so this spring, I can roll the shell outside easier to power wash the bottom among other things.  Need to do some work with the Rotisserie later this winter.  Note: The other casters are for the engine run stand.IMG_0507

Dec 15, 2013 Update

Used the following YouTube video to rebuild the carburetor on my smaller Craftsman Snow Thrower:

Had to take the thing completely apart to rebuild the carburetor!  Put things back together and started it up – started first pull!  Going to run some Sea Foam through it for even better internal cleaning.

Still need to do the single stage next.

Dec 11, 2013 Update

OK, a couple of beers and researching how to remove the trunk torsion springs, I went outside and dove into the project.  I went out to study the situation and one thing led to another and before I knew it, I was able to remove the trunk torsion springs without doing any damage:

IMG_0498 IMG_0499 IMG_0500Basically what I did was to move each side to the lowest notch using a socket over the bar, then I removed the springs from the middle catch, and finally removed the springs from the last hooks using some vice grips and screw drivers.  I would suggest protecting the windows and body when doing this as they are under a lot of tension.  One person can do this, but an extra set of hands would make it easier.

 

Oct 20, 2013 Update – Patch Panel

Got some more body work done:

Patch panel ready for some primer to hold it over until Spring:

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Fabricated a piece to hold a plug I patched:IMG_0423

Clamped it to the firewall bracket:IMG_0424

View from inside ready for patch piece:IMG_0425

Fabricated plug:IMG_0426

Clean the metal for welding:IMG_0427

Place the fabricated plug in to but-weld:IMG_0428

Fabricate another piece for a lap weld:IMG_0430

First pass at welding:IMG_0431

A little grinding:IMG_0432

Lap weld other piece in:IMG_0433

Grind the welds down:IMG_0434

The piece is not flush with the car, so I decided to fill it in with more welds:IMG_0435 IMG_0436

More grinding shows some more welding was required:IMG_0437 IMG_0438 IMG_0439

View from other side:IMG_0440Treated the metal with Eastwood Metal Prep – will shoot some primer this next week.  Bought a dehumidifier for the garage which should help.

 

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